Views: 7 Author: China Mold Factory Publish Time: 2020-05-08 Origin: Yiannopoulos.net
Manufacturers of plastic parts are getting more creative with each passing day. You see some of those plastic items, and you would be like – wow! But, you know what? There is no point in getting amazed by whatever you have seen because you can do the same if you are the raw materials.
Plastic injection molding machines are becoming the order of the day for people who want to mass-produce plastic parts in large quantities. Well, apart from using these machines for producing fantastic items, there are many more reasons why this and other manufacturing processes like 3D printing and CNC machining are leading the way in the manufacturing industries. Here is what you need to know.
Get Your Prototype Design Right, and That's it.
Producing a single quantity of an item is quite different from when you are producing many amounts of that same item. For a single quantity production, you can engage traditional manufacturing means to get it done. But if you use the same traditional manufacturing process to mass-produce a specific item, you are bound to run into trouble later on. Conventional manufacturing methods will require several quality testing procedures for all the pieces to come out in high quality.
Unfortunately, checking through millions of products to see that they are as good as you want them to be is something that cannot be achieved by human energy. Plastic Injection Molding means you do not have to worry about the quality of all the millions of plastic parts you are looking forward to mass-producing. Your only responsibility would be to make sure that you get your prototype design right, and the rest will be as good as that one. So you see that plastic injection molding eliminates the essence of doing any quality assurance testing for individual items.
Virtually Zero Design Limitations
You can only manufacture a product after it has been thoroughly designed by whoever is in charge of the designs. Designing and manufacturing are almost inseparable. The quality of whatever you get from a manufacturing process is determined by how good the design is. But what happens when you have an idea of what you intend to design, but the traditional manufacturing process you have heavily relied on for so long is looking like it can’t bring the design to life. A zero design limitation manufacturing machine would make a lot of sense at that point. Occasions like that are where the plastic injection molding machine seems like the best fit.
These mass-producing monsters have almost zero design limitations. In other words, they are capable of producing almost anything you give to them. As long as you were able to create your prototype with a 3D printer or CNC machining, you can be sure of having an injection machine spit out the items in their incredibly large numbers. So if you look at it, injection molding machines appear to be the most suitable vehicle for mass-producing whatever plastic parts you are looking forward to.
Higher Profit Margin
Manufacturers are undoubtedly adopting injection molding because they do not cost as much as the traditional manufacturing process cost. It will take more time and more commitment to mass-produce items via conventional manufacturing processes. It cost less to produce similar items in large quantities with plastic injection molding. After spending $X on creating the prototype, it will cost less than $X to carry on with the mass production for each product. Therefore, if you are sure of getting a high-quality product at a much cheaper rate, then why wouldn't you go for injection molding machines?
Plastic injection molding is all about melting raw plastic materials and having them poured into a molding tool where they will be collected in the needed shape. But the two primary materials that are mostly used in these machines include thermosetting polymers and thermoplastics. Of the two materials mentioned in the previous statement, thermoplastics are the most commonly used. Thermoplastics are preferred due to their recycling feature, ability to be used for various applications, and the ease with which they soften as well as flow during heating.
You want to think of injection molding as being as sweet as paradise when you think of the immense benefits that come with using it for manufacturing plastic products. But there is a catch that is attached to injection molding machines – they are limited in the type of size they can produce. If you are looking for a big plastic part, injection molding may not be likely meet your needs. A traditional manufacturing process may be all you got because even CNC machining and 3D printers also have similar challenges.
Injection molding machines did not just start today. They were first developed by two brothers in 1872, John and Isaiah Wesley. Back then, it was a relatively simple machine compared to what we have today. This is an industry that has advanced slowly over the years. From manufacturing only things like stray collars and combs, they have moved on to other more complicated things. So anyone who is going to patronize an injection molding machine today should know that they are not going there to buy something unreliable. Having gone through that many transitions from 1872 till date, you can expect the technology to be a bit reliable.
There are more than enough reasons for you to start thinking of how you can get a plastic injection molding machinery for the manufacture of all your plastic items. It is more cost-effective and consumes less time compared to traditional manufacturing processes. You can turn things around if you adopt injection machinery as part of your business today. Or are you spending too much as you mass-produce items through regular manufacturing process? Solve your problem today with one of these unique plastic part manufacturers. You can easily get one from a mold manufacturer in China.